Cost Optimization On Energy Consumption Of Punching Machine Based On Green Manufacturing Method At Pt Buana Intan Gemilang

Ayudia Prillia, Haris Rachmat, Tatang Mulyana

Abstract

PT Buana Intan Gemilang is a company engaged in textile industry. The punching machine is a machine that produces pattern cards that control the patterns of the fabric process. The engine still works manually so it takes a long production time and increases waste in the cost of electrical energy. PT Buana Intan Gemilang, can implement a green manufacturing method on punching machine, thus the company can reduce energy consumption. The first process to do is to identify the color by classifying the company into the black, brown, gray or green color categories using questionnaire. The next process is prepare your brush or the improvement area to be optimized and analyzed. Improvement plan at this stage that is focusing on energy area and technology. In the next stage of paint it green, this process applies green by modifying the technology through implementing automation system on the punching machine so that there is an increase of green level on the process machine. After applying the green manufacturing method and implementation automation system on the punching machine can optimize the use of energy consumption, cost to use of electrical energy consumption to produce jacquard card on an automated punching machine can save cost Rp 1.068.159/day. Keywords : Green Manufacturing, Cost, Punching Machine, Automation System

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